Oxair Launches New Underground Rental Nitrogen Generator in Boost for Mining Industry

Oxair's underground rental nitrogen generator

Global gas systems specialist Oxair has launched a new underground rental nitrogen generator, specifically for use in mines at any depth. The new generators have the potential to save the industry thousands of dollars, inerting the air within the mine shaft without the need for a network of holes to pipe nitrogen into the mine.

Mining companies across the world already use Oxair’s surface-mounted oxygen and nitrogen generators to boost safety on-site as well as increasing efficiency. Transporting raw materials such as oxygen and nitrogen over large distances can be both expensive and environmentally unsound. The best solution is to generate the gases on-site where they are needed, and the new underground rental generators take on-site production to a whole new level – literally.

Oxair's underground rental nitrogen generators

Traditional Practices

The traditional practice of drilling a series of holes to allow for piping in nitrogen from the surface is still valid; however, underground generators make even more sense as they can follow the coal face with no delays and significantly reduced cost of drilling. This saves many kilometres of underground pipe line as the machines can be simply taken where the gas is needed. With low noise levels and minimal maintenance required, the new generators provide the mining industry with a hassle-free and economical solution to the constant need for a safe underground environment.

New Underground Nitrogen Generators

Having the nitrogen generators underground eliminates the need for more surface installations in environmentally sensitive areas as well as populated city and town areas where older coal mines are generally located. Additionally, new mines have strict environmental controls placed on them.

Oxair has also designed a smaller N2 underground generator for the process of N2 injection which can be situated in gas drainage drill stubs to assist in seam gas drainage of low permeable coal. This speeds up the gas drainage process of low permeable coal, saving on directional drilling and also enabling these sections to be mined more quickly. This has come from newly proven mining technologies and techniques. Oxair is keeping up with the needs of mining companies and helping them to improve their production rates at the same time as reducing their environmental impacts.

Oxair Engineer David Cheeseman explained: “Underground nitrogen generation at the coal face is a rapidly growing trend. It gives the user the ability to move the generator with any other auxiliary equipment and reduce the number of down holes needed to run pipelines underground. By generating the nitrogen underground the units provide a cost-effective on-site solution. They have minimal ongoing operational costs as they only need compressed air to provide the supply of nitrogen.”

Safety Benefits

Alongside the company’s existing ground level generators, these solutions play a vital role in reducing the risk of fires and explosions deep underground, by reducing oxygen to below a level where burning is possible. With a consistent supply of inert gas, miners can focus on extracting resources more efficiently, without interruptions or delays caused by unforeseen hazards. Oxair’s technology significantly reduces risk, and is equally applicable to several situations, including iron ore extraction.

David Cheeseman added: “Mining is a risky business. We’re doing everything we can at Oxair to develop technology that reduces risk without complicating things for businesses or adding a hefty price tag – hence the addition of generators to rent. Working in a safe environment is a basic human right, but maintaining this can be costly for the industry and the planet. We’re delighted to be launching this underground generator which looks after mine workers, improves efficiency and reduces costs – everything that a mining company could want.”

For further information, contact Oxair.

Oxair and Cobalt Blue Combine for Future of Energy Storage

cobalt blue partnership mining site

Oxair, a global specialist in gas systems, has recently partnered with Cobalt Blue. Oxair will supply its on-site oxygen and nitrogen generators to the world’s only ethical cobalt mining operation, at Broken Hill in New South Wales, Australia. The proven standalone technology, that supplies a constant supply of pure oxygen and nitrogen, is anticipated to be at the forefront of Australia’s cobalt mining revolution.

As the world adapts to renewable energy the demand for energy storage soars. With EVs, wind and other renewable power projects generating more and more electricity, the world will come to rely on batteries. Cobalt is a crucial part of that energy storage solution.

cobalt blue partnership mining site

Cobalt Blue Partnership

Cobalt Blue, an ethical cobalt development and technology company, knows sustainable energy will lead to a decarbonised future, and the switch is creating massive demand for batteries and for cobalt. The mineral is critical to battery chemistry and is the reason why the Broken Hill Cobalt Project is projected to be scaled up to become a top 10 cobalt mine equivalent with the aim of producing enough cobalt to power 5 million EVs.

Creating an Inert Environment

The nitrogen generator is used in the project’s kiln. Pyrite concentrate is thermally decomposed in the kiln, during which sulphur is released in a gaseous state, as a by-product of the process. An inert environment is vital for this process and, to achieve this, nitrogen is required at 99.5% purity. This can be a dangerous process as oxygen ingress can lead to the formation of sulphur dioxide, a toxic gas.

cobalt blue deposits

Oxygen is essential for the chemical reaction to leach cobalt from the pyrrhotite into solution. The Oxair oxygen generator is used to supply oxygen at pressure to the oxidation leach circuit.

Adam Randall, Broken Hill Cobalt Project, Demonstration Plant Manager, explained: “Investing in world class equipment is vital to achieving both safety and sustainability goals – something which is not lost on Cobalt Blue. Broken Hill Cobalt Project builds on 130 years of mining history and Oxair’s technology will help us to achieve commercial scale mining and processing operations in the near future. Together we are helping to create a renewable energy future and a community for our miners and their families here, and we’d thoroughly recommend Oxair’s systems for other mining operations.”

Oxair’s David Cheeseman added: “Battery power is undoubtedly the future across many industry sectors, but this can’t be achieved without vital components like cobalt. Cobalt Blue is a unique endeavour and we are honoured that our systems are contributing to its current productivity – and to its ambitious targets to become one of the leading cobalt mines in the world. We very much look forward to helping Cobalt Blue shape the future of battery technology.”

Oxair Raises Bar in African Gold Mining Operations

Oxygen tonnage plant in senegal gold mining operation

One of the world’s leading gold mining companies operating in West Africa is reducing its reliance on traditional bulk liquid and switching to the latest on-site gas generating technology supplied by Oxair Gas Systems.

Global specialist Oxair is renowned for providing the mining industry with turnkey solutions for getting a self-generated source of oxygen where it is needed. It has now delivered on a major contract win for an oxygen tonnage plant built for a gold mining operation in Senegal.

Oxygen tonnage plant in senegal gold mining operation

Oxygen Generators for Gold Mining

The equipment brings numerous advantages, not least the 6,000kg of oxygen the site needs each day. Oxygen generators are efficient. They offer a continuous flow of gas extracted from the atmosphere and reduce the carbon footprint associated with using liquid oxygen, being transmitted to an off-site facility.

Oxair’s technology is cheap to run and once installed requires minimum maintenance. The generators are robust, can operate in extreme conditions of temperature and pressure as well as being user friendly.

psa oxygen generator

Nitrogen Generators

Like oxygen tonnage plants, nitrogen membranes and PSA nitrogen generators are also an efficient alternative to cylinders for mines. Nitrogen generators are ideal for safely filling truck tyres in a remote location or challenging environment. They can also assist miners to produce nitrogen for other site operations as needed.

David Cheeseman, Chief Engineer at Oxair, says: “Investing in quality equipment is key to achieving both safety and sustainability goals – a fact recognised by many of our mining customers across the world. Senegal is just the latest example of how we are helping to create safe, responsible, efficient and profitable mining conditions on site and we’re delighted to be supporting another African mine with our class-leading technology.”

Interested in upgrading your gold mining operations? You can find out more about gas systems for gold mines here.

Gas Systems Specialist Can Help Solve Oxygen Shortage Issues

oxgen generator used to solve oxygen shortage

Global gas process systems specialist Oxair has supported hundreds of medical facilities across the world by installing Oxygen Pressure Swing Adsorption (PSA) technology as a highly effective alternative to supplies of oxygen in cylinders. However, it’s not just low-income countries that have issues caused by the shortage of portable medical oxygen.

Even in the United Kingdom the National Health Service (NHS) is under severe pressure due to the ‘twindemic’ of rising flu and covid hospitalisations. This is placing a strain on the supply of pharmacopoeia standard medical oxygen, vital for patients with respiratory conditions.

Oxair’s Solution to Oxygen Shortage Issues

Oxair’s PSA technology is widely used in regions such as Africa and south east Asia. Designed to end the reliance on cylinders, PSA systems are high quality, robust medical devices that are built to last and generate consistent, high purity oxygen on tap to hospitals and healthcare facilities even in the remotest locations.

oxgen generator used to solve oxygen shortage

Medical facilities are often forced to rely on outsourcing this life-saving gas. A failing supply is a potential catastrophe for hospitals, not to mention the problems associated with storing, handling and removing traditional oxygen cylinders. In many areas the situation is exacerbated by the Covid-19 pandemic and seasonal flu, with hospital trusts struggling to source the cylinders they need where piped oxygen is not available.

Oxair engineer David Cheeseman explains: “Hospitals in low-income countries and in some of the most remote locations in the world are already saving lives with off-the-shelf PSA systems. PSA Oxygen offers better patient care with a permanent flow of high-quality oxygen, a flow rate to suit the needs of the hospital and capable of piping oxygen around to every department as needed.”

PSA Oxygen Generators for Hospitals

In cases where the hospital does not have a central piping system, Oxair will supply an on-site cylinder filling system to overcome oxygen shortage issues. It’s a highly cost-effective and hygienic alternative to the inconvenience and uncertainty of cylinder delivery.

David adds: “We supply life-saving equipment which is not reliant on the transportation, manhandling and storage space required by cylinders. We can identify and take action for overcoming limitations in piping oxygen supplies to hospitals.”

PSA oxygen generator fitted in a hospital

How They Work

Oxair’s system delivers constant oxygen of 94-95 per cent purity through PSA filtration, a unique process that separates oxygen from compressed air. The gas is then conditioned and filtered before being stored in a buffer tank to be used directly by the end user on demand. It also meets the requirements of pharmacopoeia standards for medical applications.

Not having enough oxygen in cylinders to treat patients can have very severe consequences. Medical facilities far and wide can rely on robust Oxair technology that is tried and tested over many years, coupled with almost instant access to vital oxygen supplies.

Nitrogen Generators Can Keep Mining Trucks on the Road

yellow truck at a mine

Oxair Gas Systems is urging the Australian mining industry to embrace the latest on-site gas generating technology to ensure a constant flow of nitrogen to keep truck tyres rolling, improve safety and reduce carbon footprint.

Australia’s mines are a lot more technology-focused, however, still very labour intensive. Reducing human exposure to risks like lightning strikes, exploding tyres on trucks, rock falls, earth tremors and other potentially dangerous situations, such as extreme temperatures, is a focal point for the industry.

What Are the Benefits of Nitrogen in Mining?

Nitrogen-filled tyres protect mine workers by preventing fires when ruptured – an extra tier of safety on large off highway trucks where the huge wheels are right underneath the driver’s position. They run cooler in extreme temperatures and remain inflated for longer. Unlike compressed air, nitrogen is an inert gas that does not react with other materials, so it’s resistant to corrosion.

Filling with nitrogen has a lot of advantages but it is imperative that there is a constant supply at mining sites so that truck tyres can be fully inflated to reduce the risk of critical air leaks and rapid deflation, especially when vehicles are heavily loaded. Onsite generators can also assist miners to produce nitrogen for other site operations as needed.

nitrogen in mining truck's tyres

Nitrogen Generators

David Cheeseman, Chief Engineer at Oxair, a leading specialist in gas generation equipment, says: “Being at the mercy of the supply chain for nitrogen cylinders in extreme locations, where conditions are challenging, is risky and costly. Nitrogen can be difficult to transport, not to mention the additional carbon footprint of delivery miles and safety hazards for staff manually moving cylinders from one place to another.”

He added: “Companies can avoid the hassle of having to outsource their gas by switching to an on-tap supply. A compact nitrogen membrane or Pressure Swing Adsorption (PSA) nitrogen generator on-site is the ideal alternative to manhandling cylinders for heavy-duty equipment where precise or constant pressure is vital.”

yellow truck at a mine

How Oxair’s Nitrogen Generators Work

Nitrogen membranes and PSA nitrogen generators are efficient. They offer a continuous flow of gas extracted from the atmosphere and are an environmentally friendly method of delivery as they reduce the carbon footprint associated with having cylinders transported from an off-site facility – and then the return journey when they are empty.

Producing high purity nitrogen from the air of up to 99.9%, this technology is cheap to run and once installed requires minimum maintenance. Generators are built to last, meet Australian standards, can operate in extreme conditions of temperature and pressure and are user friendly. They can be designed for outdoor or covered facilities as well as offering low energy consumption.

PSA Equipment in Mining

PSA equipment is bringing numerous advantages to Australia’s mining industry. They remove the safety hazards associated with high pressure gas cylinders and bulk cryogenic liquefied gas as well as supporting the bottom line with a more cost-efficient long-term alternative gas source.

On-site generators provide mines in Australia with a turn-key solution for getting a constant, reliable source of high-quality nitrogen where it is needed. It is clear that with responsible mining practices geared up for long-term sustainability, investments in quality equipment will be key to achieving both safety and sustainability goals.

Nitrogen Can Generate Great Tasting Wine

nitrogen generators are used in the wine cellar

Some winemakers are dedicated to producing wine through artisan techniques however, nitrogen generators help create great wine making this new technology hard to overlook. The shift to automation can propel a winemaker to the next level, especially when dealing with so many modern challenges such as labour shortages and climate change.

Technology is available for automating the process from vineyards to wineries, requiring less manual intervention, but what do you need to guarantee the quality of the end product? A constant supply of nitrogen is the key to preservation, dispensing, freshness and extending shelf life, says Oxair Gas Systems Ltd.

Oxidation, bacteria and spoilage are a winemaker’s worst enemies, threatening profits and sales – and of course, reputation. One bad experience may not deter a consumer, but more than that? That’ll be one customer buying a competitor’s wine next time. Pressure Swing Adsorption (PSA) nitrogen generators and membrane systems help prevent oxidation, which occurs when wine is exposed to too much oxygen. The use of nitrogen throughout the winemaking process helps preserve colour, flavour and aroma of any wine prior to corking or capping the bottle.

Having this colourless and odourless gas on tap 24/7 does not cause discoloration to bottles or have a negative impact on the product’s taste. With a zero tolerance for error, nitrogen generators are ideal for flushing during transfer and bottling of any wine to help minimise waste, save money, increase employee safety and reduce environmental impact.

The costs associated with setting up on-site nitrogen generation equipment are just a drop in the ocean when compared with payback that can be achieved many times over in the long term. Nitrogen can prevent wine from leaving a sour taste in the mouth during the three specific stages of the production process – flushing, sparging and blanketing.

Winemakers of all sizes can benefit from cutting down on waste caused by oxidation and spoilage. Nitrogen generating technology ensures the product leaves the winery in the best possible condition and tastes as intended a few months, years or even decades later! Using the gas squeezes oxygen out of the entire production process from fermentation to bottling and storage.

A nitrogen generator provides self-sufficiency as well as cost benefits against handling of liquid nitrogen tanks, allowing producers to turn supplies on and off as and when required. This means they can accommodate seasonal or fluctuating production schedules, such as the surge in demand seen during pandemic lockdowns and the effects of climate change on wine-growing regions.

Oxair provides solutions that are tailor-made for wine producers anywhere in the world. Process temperature control makes PSA generators very stable. This technology ensures reliable supplies of pure nitrogen, while a compact, robust design makes the equipment ideal where space in the winery is limited.

Self-contained nitrogen membrane systems also meet the needs of large-volume users. Flexible, cost-effective and cheaper to run compared to liquid nitrogen tanks, high-flow membrane nitrogen systems are up and running within minutes of installation. Along with a quick start-up they offer a smaller footprint and minimise power consumption.

Switching to nitrogen generating equipment is an efficient and cheaper way to ensure wines from the cellar meet customer expectations. Nitrogen generators and membrane units are safe, reliable, easy to operate and never run out of gas.

Oxair Director David Cheeseman, sums up: “Nitrogen generators and membrane units give winemakers complete control of a permanent supply of nitrogen rather than being at the mercy of deliveries, which can be affected by poor transport connectivity and extreme weather events. Using the equipment eliminates oxygen ensuring fabulous tasting wine from every harvest.”

Group holding red wine glasses

Oxair Can Generate Oxygen Security for Hospitals

Oxair's oxygen pressure swing absorption generators for hospitals

 

To avoid the risk of running out of oxygen during future crises, India’s healthcare industry should learn from experiences during the Covid-19 pandemic and invest in Oxygen Pressure Swing Adsorption (PSA) systems. That was the message from a leading global manufacturer of advanced gas process systems at a recent forum of the Gas Industries Association (GIA).

Australia-based Oxair Gas Sytems Ltd, which serves India from its base in Chennai, shared a platform with fellow medical gases manufacturer Linde at the event. They highlighted the part PSAs are playing post-Covid – helping healthcare facilities ensure patients’ safety by providing reliable, continuous, high-quality and medical-grade oxygen at all times.

During waves of the virus India’s hospitals faced a surge in demand for oxygen, leaving the traditional supply chain struggling to keep up. Those that installed PSA technology have reported a positive impact, significantly reducing monthly oxygen costs, while at the same time improving health and safety standards due to no longer handling dangerous high-pressure cylinders.

The equipment eliminates the chance of succumbing to failures in the oxygen cylinder supply chain. Clinicians are guaranteed a constant source of high-quality oxygen that can be quickly piped directly to the patient’s bedside on demand. It is estimated that at the last count over 8,000 hospitals in India have installed PSAs and the number is increasing.

Oxair’s Indian manufacturing facility can turn around orders for ready-to-use, standalone oxygen PSA units in about 8 to 10 weeks. These are high quality, robust medical devices designed to last and deliver consistent, high purity oxygen on tap to hospitals and healthcare facilities even in the remotest locations around the world.

The system delivers constant oxygen of 94-95 percent purity through PSA filtration, a unique process that separates oxygen from compressed air. The gas is conditioned, filtered then stored in a buffer tank to be used directly by the end user. Suitable control systems are in place to ensure purity and continuity even in the event of a failure or sudden increase in demand.

Oxair’s PSA systems meet all the strict global regulations surrounding hospital equipment, including the capability of supplying the specified oxygen concentration continuously in ambient temperature from 10–40°C, relative humidity from 15-95%, preferably simultaneously, and elevation from 0 to 1000m, minimum. It’s also compatible with back-up power supply.

Among recommendations for PSA operation and maintenance training Oxair India’s Ashok Seshasayee told the forum that site selection is vital, saying: “The siting of the plant should allow for adequate flows of air. It should have all-round access for monitoring and maintenance and allowance should be made for changing major components by trained and competent persons.”

Covid is still out there. So instead of the removal and reliance of transporting in and handling of dangerous conventional cylinders, except as a back-up supply, India’s hospitals have the opportunity for oxygen on tap, enabling them to be better prepared for tackling the next health emergency.

PSA oxygen generator fitted in a hospital

 

Oxair’s Oxygen Solutions Set Safety Bar In Australian Gold Mines

Pressure Swing Adsorption

Four Pressure Swing Adsorption (PSA) oxygen tonnage plants, manufactured by Perth-based Oxair Gas Systems Pty Ltd, have been supplied to mines in Western Australia, helping to create safe, responsible, efficient and profitable mining conditions on site.

Western Australia is home to many of the country’s largest mines, ranging from large gold producers and huge iron ore pits to smaller operators sourcing nickel, lithium and gold. PSA equipment removes the safety hazards associated with high pressure gas cylinders and bulk cryogenic liquefied gas as well as supporting the bottom line for companies, with a more cost-efficient long-term alternative gas source.

A PSA tonnage plant takes oxygen directly from the air using on average only three kilowatts of electricity per 100 cubic feet of oxygen produced, and transforms it into highly purified oxygen by removing nitrogen entrainments. In order to ensure oxygenating capacity each piece of PSA equipment can produce 2,072 kg of oxygen a day.

As with all high-quality engineering solutions, oxygen generators can be tailored exactly to suit an individual mine’s requirements. They can be designed for outdoor or covered facilities as well as offering low energy consumption. Training is available to enable local employees to properly calibrate and easily maintain the system once it is operational.

On-site oxygen generators are providing mines in Western Australia with a turn-key solution for ensuring a constant, reliable source of high-quality oxygen into their processes seven days a week. The typical period for getting a return on investment in a PSA oxygen tonnage plant is around three months – pretty quick!

Oxair’s David Cheeseman, says: “Oxair supplies equipment to mining operations around the world and we’re proud to be the local supplier of choice to our latest WA mining customers. Technical advances are transforming the sector all the time and innovation in autonomous underground mining and automated surface vehicles is accelerating the pace of sustainable solutions for equipment safety and reducing carbon emissions. Why not go the whole way and jettison conventional oxygen cylinders? Replace them with the latest on-site oxygen generating technology to boost production and improve safety – and ultimately save money.”

For further information on Oxair’s gas products and services visit: www.oxair.com.au

Oxygen Generators Saving Lives In The Philippines

oxygen generators oxair

Recent figures released by the Philippines health department revealed that over 1,000 people receiving treatment for Covid-19 are severe or critical cases. As with other hospitalised patients, a continuous flow of life-saving Oxygen is crucial for their recovery but can supply be guaranteed when ordering traditional cylinders?

To achieve self-sufficiency with this vital gas a growing number of medical facilities in the Philippines are switching to Oxygen Pressure Swing Adsorption (PSA) technology from Oxair, supplied in the country by distributor and hospital systems specialist Brilliant Metal Craft & Machine Design (BMC).

PSA systems are high quality, robust medical devices designed to last and deliver consistent, high purity oxygen on tap to hospitals and healthcare facilities – even in the remotest locations around the world. BMC has now installed almost 40 Oxair PSA solutions in hospitals across the region, from Isabela to Tagum City, with more in the pipeline.

Australia-based Oxair, a global leader in gas processing systems, offers a simpler, safer alternative to dependence on cylinder-stored medical oxygen. As it extracts its supplies directly from the atmosphere, PSA oxygen provides better patient care with a permanent flow of high-quality oxygen.

This system saves room space, offers output pressure and a flow rate to suit the needs of the hospital and is capable of piping oxygen to every department where it is needed. Many medical centres across Philippine islands now have peace of mind, free from the worries associated with deliveries of cylinders – thanks to the dedicated work from BMC.

Oxair’s system delivers constant oxygen of 94-95 per cent purity through PSA filtration, a unique process that separates oxygen from compressed air. The gas is then conditioned and filtered before being stored in a buffer tank to be used directly by the end user on demand. Oxair has expanded its operations in order to keep up with demand for standalone Oxygen PSA units.

BMC’s Kristine Belle, explained: “PSA systems enable self-generated oxygen so supply for the hospital is secured. No more worries and red tape associated with deliveries of cylinder-stored oxygen. Handling and storage difficulties are also effectively eliminated.”

The cost to a Philippines health facility generating its own oxygen is a fraction of purchased oxygen, meaning fast equipment investment payback and great savings in the long term.

David Cheeseman of Oxair added: “We’ve seen terrible consequences from a lack of life-saving medical oxygen, especially when treating Covid-19 patients. Medical facilities in the Philippines can rely on our technology for their oxygen needs as it is tried and tested over many years and the installations are carried out by BMC to an extremely high standard.”

The covid-19 pandemic is far from over and is continuing to place additional pressure on oxygen supplies. More and more hospitals in the Philippines are recognising that PSA systems provide almost instant access to vital oxygen supplies under significantly safer conditions.

For further information on Oxair’s products and services visit: www.oxair.com.au

You can find out more about BMC at https://www.brilliantmetalcraft.com/hospital-systems/

Find them at C. Borces St., Mabolo, Cebu City, Philippines or call (032) 233-5927 or (032) 231-7684

Oxair relocates to boost productivity

Oxair new headquarters

Australian gas processing systems specialist Oxair has relocated to new headquarters in Perth. The move is part of a long-term strategy for the business to focus resources on reducing lead times on orders for all sizes of equipment.

Moving across town from its original premises in the Western Australia state capital the company, which has also doubled its workforce, says the new facility will enable it to improve productivity and efficiency and maintain maximum manufacturing capability.

Global demand for Oxair’s technology is growing, especially from hospitals for medical oxygen generators due to the ongoing Covid-19 pandemic. Speeding up delivery times for this equipment is vital for many parts of the world where there are still severe oxygen shortages leading to preventable deaths.

Oxair designs and manufactures bespoke and off-the-shelf oxygen and nitrogen Pressure Swing Adsorption (PSA) systems and desiccant heatless dryers. The company also produces pressure vessels, skid fabrication and process piping.

As well as supplying hospitals and healthcare facilities around the world with life-saving PSA oxygen systems, Oxair’s range of cost-effective technology also serves the mining, offshore, marine and livestock sectors in Europe, South America, Africa and South East Asia.

For further information on Oxair’s products and services visit: www.oxair.com.au

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Tragic Incidents Highlight Safety Dilemma For Hospitals

Oxair Medical Oxygen

Recent tragic events in India and Iraq have focused minds on the safety measures in place at hospitals for the storage of oxygen supplies. Now gas processing systems specialist Oxair is urging medical and healthcare facilities across the world to avoid shortcuts and consider safety above all when ordering in their oxygen supplies.

At least 22 people died in a hospital in India when the flow of oxygen through ventilators was fatally interrupted. Meanwhile in Iraq 174 were killed in two separate catastrophic fires within three months at hospitals in the capital Baghdad and Nassiriya, reportedly caused by oxygen tanks exploding.

Safe oxygen supplies for hospitals

International health agencies had sounded warnings about a growing crisis of severe oxygen shortages, which is leading to hospitals outsourcing as many oxygen cylinders as possible. However, there are potential pitfalls such as a lack of suitable and safe storage space. Oxair has developed a simpler, safer solution – and it has already been deployed and proven.

A significant number of hospitals across India and other regions of the Middle East and Australasia are now self-sufficient and saving lives with an off-the-shelf Oxygen Pressure Swing Adsorption (PSA) system. These are high quality, robust medical devices designed to last and deliver consistent, high purity oxygen on tap to hospitals and healthcare facilities – even in the remotest locations around the world.

As it extracts its supplies directly from the atmosphere, PSA Oxygen offers better patient care with a permanent flow of high-quality oxygen. This system saves room space, offers output pressure and a flow rate to suit the needs of the hospital and is capable of piping oxygen to every department where it is needed.

Oxair’s safe oxygen supplies for hospitals deliver constant oxygen of 94-95 per cent purity through PSA filtration, a unique process that separates oxygen from compressed air. The gas is then conditioned and filtered before being stored in a buffer tank to be used directly by the end user on demand. Orders for ready-to-use, standalone Oxygen PSA units can be turned around in just a few weeks, depending on local lockdown conditions.

David Cheeseman of Oxair said: “We’ve seen terrible consequences recently from a lack of life-saving medical oxygen, especially when treating Covid-19 patients. But there’s a lot more to it than simply pulling in extra cylinder supplies. If exposed to certain conditions the storage, handling and removal of these cylinders can also be hugely dangerous. It’s precisely the type of far-lying medical facility that might run out of oxygen, that is least equipped to store more of it safely and securely.

“We believe our PSA systems are the safest and ultimately cheapest solution for hospitals anywhere. The design of these PSA systems as ‘plug-and-play’ means that they are literally ready to start working as soon as they are delivered and plugged in, with voltage adapted to the country of delivery. So, hospitals can rely on technology that is tried and tested over many years, coupled with almost instant access to vital oxygen supplies under significantly safer conditions.”

 

Gas Systems Specialist Responds To Africa’s Oxygen Shortages With Life-Saving Solution

Oxair Medical Oxygen

Many African countries are facing a growing crisis of severe oxygen shortages which is leading to preventable deaths, according to a recent report from the BBC. Whilst there are no official figures available, international health agencies have sounded a warning. But global gas process systems specialist Oxair has developed a simple solution to prevent hundreds of lives being lost in Africa – and it has already been deployed and proven.

Oxair engineer David Cheeseman explains: “A number of African hospitals, including the likes of Heal Africa in Goma, The Democratic Republic of the Congo (DRC), are already saving lives with an off-the-shelf Oxygen Pressure Swing Adsorption (PSA) system. These are high quality, robust medical devices designed to last and deliver consistent, high purity oxygen on tap to hospitals and healthcare facilities even in the remotest locations around the world.”

Medical facilities are often forced to rely on outsourcing this life-giving gas, with failing supplies a potential catastrophe for hospitals, not to mention the problems associated with storing, handling and removing traditional oxygen cylinders. The situation is being exacerbated by the Covid-19 pandemic, with multiple remote hospitals and care facilities in low-income countries struggling to source the oxygen supplies they need.

Oxygen shortages – solutions

PSA Oxygen offers better patient care with a permanent flow of high-quality oxygen. In this case a plug and play system with output pressure of five bar and a flow rate to suit the needs of the hospital, and capable of piping oxygen around the hospital to every department as needed. Or, in cases where the hospital does not have a central piping system, Oxair will supply an on-site cylinder filling system. It’s a highly cost-effective and hygienic alternative to the inconvenience and uncertainty of cylinder delivery.

David adds: “Oxair’s system delivers constant oxygen of 94-95 per cent purity through PSA filtration, a unique process that separates oxygen from compressed air. The gas is then conditioned and filtered before being stored in a buffer tank to be used directly by the end user on demand. We can turn around orders for ready-to-use, standalone Oxygen PSA units in just a few weeks, and we’ll happily provide a charitable rate for organisations with a bona fide charitable status, to supplement funding available from international finance sources.

“We are ready to step up supplies and prepared to do whatever is necessary to help healthcare services during the current coronavirus crisis – and beyond – by providing this life-saving oxygen equipment in Africa and wherever else it is needed. The design of these PSA systems as ‘plug-and-play’ means that they are literally ready to start working as soon as they are delivered and plugged in, with voltage adapted to the country of delivery. So, hospitals can rely on technology that is tried and tested over many years, coupled with almost instant access to vital oxygen supplies.”

 

Air Drying Kit Can Maintain Peak Performance For Mines And Pipelines

Oxair Desiccant Dryers

Eliminating the build-up of moisture is an ongoing challenge in the mining and offshore sectors, where the harsh and hazardous environments make it daunting to maintain the integrity of key infrastructure and equipment, which needs clean and dry air to operate efficiently.

Oxair, a leading global specialist in gas separation equipment, supplies desiccant air dryers that can help combat condensation in pipelines and keep machinery running for longer in mines without the disruption to production caused by major maintenance. For underground mining operations clean, dry air is vital. As well as affecting energy bills and production costs, contamination can result in poor performance of equipment, breakdowns, corrosion of parts, failure of air cylinders and solenoid valves as well as damage to air tools.

Air drying kit

Australia-based Oxair, which also supplies oxygen generators and nitrogen systems as a safer and more reliable alternative to cylinders, says its high-performance desiccant air dryers provide mines and offshore platforms with a clean and consistent compressed air supply to protect pneumatic instruments and keep pipeline applications as dry as possible, thus extending their life.

A typical desiccant air dryer pays for itself in less than a year by reducing and eliminating maintenance costs and downtime, while having less impact on the environment by reducing transport emissions through service call-outs and the disposal of broken parts.

Oxair’s David Cheeseman explained: “Condensation and corrosion can disrupt operations such as mining and oil and gas extraction. The flow rates of our equipment for generating instrument air are quite phenomenal and they can be customised for offshore lifting to a platform. With a desiccant dryer, machinery has a better chance of running at peak efficiency and surviving longer without major maintenance than it would without this essential equipment.”

Desiccant dryers pass compressed air through a pressure vessel with two ‘towers’ filled with an alumina desiccant bed. This is the material that adsorbs water from the air and the bed becomes saturated and is regenerated in the next cycle. The dryer is timed to switch towers based on a standard timing cycle. During drying some compressed air is used to purge/dry the depressurised desiccant offline bed. Another advantage Oxair’s twin-bed system has over its competitors is the gentle cycle turnover which allows it to carry on getting air through the dryer when swapping over beds, unlike a lot of other systems where the pressure drops slightly for a short period.

Offering a smaller footprint, flexibility and ease of installation, Oxair can supply different types of air dryers, available in both electric and pneumatic control formats. All are PLC controlled with reliable HMI touch screen, and the company also offers conversions on customers’ own air-drying equipment. Oxair also manufactures larger 25–30 bar dryers in a certified lifting frame (up to 10,000 SCFM). Ideal for pipeline maintenance and other offshore activities, Oxair’s air drying kit can be skid mounted. They provide a cost-effective solution for ensuring a continuous stream of dry air safely on-site in a wide range of remote locations and harsh environments including Zone 1 requirements.

Oxair is focused on meeting exacting customer requirements, reliability, ease of maintenance, safety, and plant self-protection. It is a world leading manufacturer of gas process systems, for shipboard and land-based use to suit any requirement.

Oxair develops fully humane poultry euthanasia

oxair

Oxair has put its extensive expertise to humane use with the launch of a unique nitrogen-based system which gives egg-laying poultry a distress-free send-off at end of life.

The culling of ageing egg-layers in a humane and hassle-free manner remains challenging for poultry farmers, especially with very large flocks. As the price for layer-meat has reduced significantly in recent years, the outlay involved in shipping spent layers off to poultry processing plants has made this option commercially unviable for most poultry farmers.

Poultry euthanasia systems


A commonly preferred method, gassing with carbon dioxide, remains controversial as it has been shown to cause distress to poultry. Oxair’s patented Anoxiatec equipment provides the ideal solution, gently guiding poultry into a controlled nitrogen environment, into which nitrogen is injected. The birds are gradually put to sleep within 2 – 3 minutes and at no time regain consciousness or experience distress.

Similar methods using nitrogen have previously been trialled; however Oxair’s enclosed system ensures no danger to the operator and no risk that the birds may regain consciousness or fight the procedure.

The Anoxiatec can be mounted on a portable system if desired, enabling ease of transport, and large and small models can be custom built as per customer requirements. In addition, the application is not restricted to poultry and can be successfully used for other small animals such as commercially farmed rabbits.

David Cheeseman explains: “For decades poultry farmers have been seeking a more humane way of putting down egg-laying poultry at the end of their life. Traditional methods are not exactly known for being free of distress for the birds, so we’re delighted that our new and unique system can fill this gap in the market so effectively. It really is the most humane way available to give aged egg-laying birds a more peaceful, distress-free send-off.”

Oxair’s designs are focused on meeting exacting customer requirements, reliability, ease of maintenance, safety, and plant self-protection. It is a world leading manufacturer of gas process systems, for shipboard and land-based use to suit any requirement.

 

Oxair’s Life-Saving Psa Systems Can Help Boost Oxygen Supplies

oxygen oxair gas systems

A potential worldwide shortage of medical oxygen supplies due to the coronavirus pandemic could be alleviated by installing Pressure Swing Adsorption (PSA) systems in healthcare facilities, says Oxair, a global manufacturer of advanced gas process systems.

Ensuring a reliable supply of oxygen during the Covid-19 crisis is proving challenging due to the rising demand from healthcare services across the world desperate to have the life-saving Oxygen for ventilators and masks to keep their growing number of patients alive, as well as to aid their recovery from the virus.

Australia-based Oxair and its manufacturing facility in both Australia and India can turn around orders for ready-to-use Oxygen PSA units in about 8 to ten weeks for the Asia/Pacific (APAC) and African regions, depending on local lockdown laws or travel restrictions. These are high quality, robust medical devices designed to last and deliver consistent, high purity oxygen on tap to hospitals and healthcare facilities even in the remotest locations around the world.

Medical facilities are often forced to rely on outsourcing this life-giving gas, with failing supplies a potential catastrophe for hospitals, not to mention the problems associated with the storage, handling and removal of traditional oxygen cylinders. PSA Oxygen offers better patient care with a permanent flow of high-quality oxygen – in this case a plug and play system with output pressure of four bars and a flow rate of 160 litres per minute, capable of piping oxygen around the hospital to every department as needed. It’s a highly cost-effective and hygienic alternative to the inconvenience and uncertainty of cylinders.

The system delivers constant oxygen of 94-95 percent purity through PSA filtration, a unique process that separates oxygen from compressed air. The gas is then conditioned and filtered before being stored in a buffer tank to be used directly by the end user on demand.

David Cheeseman of Oxair explained: “We are ready to step up supplies and prepared to do whatever is necessary to help healthcare services during the current coronavirus crisis – and beyond – by providing this life-saving oxygen equipment wherever it is needed. The design of these PSA systems as ‘plug-and-play’ means that they are literally ready to start working as soon as they are delivered and plugged in – with voltage adapted to the country of delivery. So hospitals can rely on technology which is tried and tested over many years, coupled with almost instant access to vital oxygen supplies.”

For further information on Oxair’s products and services visit: www.oxair.com.au

Heal Africa Delighted With Oxair’s Life-Saving Psa System

medical oxygen supplies

Ensuring a reliable supply of medical oxygen to hospitals in remote and warn-torn locations proves a constant challenge when faced with poor infrastructure, limited resources and haphazard road conditions.

Medical facilities are often forced to rely on outsourcing this life-giving gas, with failing supplies a potential nightmare for hospitals, not to mention the problems associated with the storage, handling and removal of traditional oxygen cylinders.

Heal Africa hospital in Goma, The Democratic Republic of the Congo (DRC) had been relying on tanker deliveries of medical oxygen supplies from a neighbouring state, but staff found that patients were being left at risk due to faulty equipment which upon testing, was discovered to be supplying just 60 percent oxygen purity compared with the standard 93 percent needed for medical grade applications.

It was decided that a new oxygen system was vital and the hospital was able to overcome its supply difficulties by having an Oxair OA450 system installed, piping oxygen around the hospital to every department as needed, providing a cost-effective and hygienic alternative to the inconvenience of ordering in traditional carbon steel cylinders which are prone to corrosion.

High purity oxygen is essential for the health and safety of patients and the Oxair system delivers constant oxygen of 95 percent purity through PSA filtration. PSA is a unique process that separates oxygen from compressed air. The gas is then conditioned and filtered before being stored in a buffer tank to be used directly by the end user on demand.

Oxair agreed to provide a charitable rate for the installation and monies were raised through the Heal Africa charitable trust, which provides healthcare and wider community support, treating some of the most difficult cases in a region which has experienced extreme violence, mass population displacement and a collapse of public health services.

Jim Newell of Oxair commented: “Oxair can happily provide a charitable rate for organisations with a bona fide charitable status and the staff at Heal Africa are absolutely delighted with the new OA450 system. It really was our pleasure to be able to participate in such a worthy cause.”

A global manufacturer of advanced gas process systems, Oxair’s PSA units are quality medical devices designed to last and deliver consistent, high purity oxygen to hospitals and healthcare facilities even in the remotest locations around the world. Oxair’s designs are focused on meeting exacting customer requirements, reliability, ease of maintenance, safety, and plant self-protection.

For further information on Oxair’s products and services visit: www.oxair.com.au

Nitrogen Generating Systems Are Key To Tyre Inflation

nitrogen mining oxair

Nitrogen-filled tyres are used in rugged activities like construction, mining, motor racing and the aerospace industry and are becoming more popular with ordinary cars because they remain inflated for longer and are more tolerant of heat.

However, whether rolling out a Formula One car, a jet aircraft a dumper truck or a Ford car, tyre suppliers can avoid the hassle of having to outsource their gas from conventional cylinders by switching to gas on tap through a nitrogen generator.

Being at the mercy of the supply chain for bottled nitrogen, especially in extreme locations where conditions are challenging, is costly and can be difficult to transport, not to mention the health and safety risks for staff manually moving cylinders from one place to another says Oxair, an Australian specialist in the supply of gas generation equipment to international markets.

However, it is imperative that tyres are inflated with nitrogen in many sectors to reduce the risk from critical air leaks when the vehicle’s tyres are under pressure. Nitrogen-filled tyres are more resistant to hot climates and from freezing at high altitudes – India is considering making nitrogen-filled tyres mandatory on its roads to reduce the chances of tyres bursting due to excessive heat*.

That makes tyres inflated with nitrogen an excellent choice for vehicles and heavy-duty equipment where precise or constant pressure is vital. Unlike compressed air, nitrogen is an inert gas that does not react with other materials, so is resistant to corrosion and therefore provides an extra tier of safety where critical applications are involved – this is where Oxair’s nitrogen generators can assist.

Oxair’s nitrogen generators are efficient and compact, an ideal solution for tyre depots, motor racing establishments, airlines, garages, mining and construction sites. They offer a continuous flow of gas extracted from the atmosphere and are an environmentally friendlier way of delivery by reducing the carbon footprint associated with having cylinders transported from an off-site facility and then the return journey when they are empty.

The company also uses Pressure Swing Adsorption (PSA) or membrane technology, cost-effective filtration methods for onsite nitrogen production for a wide range of high purity and flow requirements, to be used directly by the end user on demand.

Chief Engineer, David Cheeseman, said: “At Oxair we manufacture nitrogen plants for the tyre industry which are cheap to run and once installed require minimum maintenance. They are built to last and operator friendly, making them crucial where tyres may be difficult to change or service due to the remoteness of the location or application.”

Companies will stock cylinders of nitrogen as emergency back-up vessels to meet specific needs, however customers moving to onsite generation can trust the kit from Oxair, a leading supplier of equipment noted for being among the most reliable, safest and efficient source of gas delivery.

Oxair’s designs are focused on meeting exacting customer requirements, reliability, ease of maintenance, safety, and plant self-protection. It is a world leading manufacturer of gas process systems, for shipboard and land-based use to suit any requirement.

For further information on Oxair’s products and services visit: www.oxair.com.au

*https://www.autocarindia.com/car-news/government-mulling-making-nitrogen-filled-tyres-mandatory-413422

Oxair’s Cost-Saving Equipment Helps The Sun Rise In Hyderabad

Hyderabad is a hotbed of cricket with the Rajiv Gandhi International Stadium being a popular venue in the Indian Premier League (IPL), but it is the Sunrise Hospital that is onto a winner after installing a cost-saving Pressure Swing Adsorption (PSA) system, manufactured by Oxair Gas Systems, to supply its oxygen.

Oxair’s advanced medical equipment has transformed the oxygen set-up, saving the Hyderabad hospital around 1700 Australian dollars a month by reducing its dependence on cylinders. The facility was going through cylinders at a costly rate of up to 16 a day, not to mention the risk to staff from loading, unloading and changing the cumbersome containers.

Serving the southern India state capital of Telangana, the Sunrise enlisted Oxair’s India agent Agastya to install an OA 160 PSA system, significantly improving the oxygen run rate compared to the supply time of traditional cylinders which, when outsourcing, can also be at the mercy of poor transport connectivity and extreme weather events.

Saving lives as well as money, Oxair’s PSA system helps the multi-specialist hospital eliminate possible future interruptions to its oxygen supply chain and reduces the requirement for staff to handle cylinders, guaranteeing constant, high purity oxygen directly on tap, with immediate back-up when needed. As one of the world’s major healthcare markets, there is an increasing trend among hospitals in India to discard the conventional method of importing oxygen cylinders in favour of an automated system. PSA delivery equipment offers a sustainable alternative with constant purity of up to 93-94%.

PSA is a unique process that separates oxygen from compressed air. The gas is then conditioned and filtered before being stored in a buffer tank to be piped directly to the end user on demand. This system offers better patient care with a permanent flow of high-quality oxygen.

Ashok Seshasayee of Oxair’s agent Agastya said: “Everyone at Sunrise is very happy with the equipment and the service we provided. The owner is happy because the hospital is saving money which can be redirected to improving other services, while the staff are happy because they don’t have to exert time and energy in handling cylinders.”

Oxair’s PSA units are quality medical devices designed to last and deliver consistent, high purity oxygen to hospitals and healthcare facilities in even the remotest locations around the globe. As well as India, hospitals worldwide are benefiting from Oxair’s PSA units which have also been installed in Africa, the Philippines, Tonga, and Indonesia to provide a reliable and sustainable supply of oxygen.

Find out more here: https://www.oxair.com.au/markets/medical/

Fish Back On The Menu With Oxair’s Yield Boosting Technology

With fisheries around the world close to or beyond sustainable limits, and current health recommendations advising an increased intake of oily fish to help protect against heart disease, governments are warning that that the only way to satisfy consumer demand is the continued growth of aquaculture.*

The good news is that fish farms can increase stocking densities and improve yields by up to one third by specifying PSA oxygen applications from gas separation specialist Oxair, which can introduce oxygen to fish tanks in its pure form. The benefits of oxygen generation are well known within the aquaculture industry: fish require at least 80 percent oxygen saturation in the water for optimal growth. Insufficient oxygen levels cause poor digestion in the fish, so that they require more food and the risk of illness also increases.

Conventional oxygenation methods based on the addition of air alone quickly reach their limits because, in addition to the 21 percent oxygen that air contains, air also contains other gases, in particular nitrogen. Applying the same technology as that used in medical facilities, Oxair’s gas generators use Pressure Swing Adsorption to introduce pure oxygen directly into the water. This enables the production of much greater quantities of fish in a comparatively small volume of water and causes the fish to grow larger as well. This enables even small enterprises to farm considerably more biomass, making it easier for them to assert themselves in the economic environment.

James Newell, Oxair’s CEO, explained: “We supply PSA equipment for many facilities around the world, from aquacultures in Singapore to the University of Tasmania’s research facility. Our installation at a barramundi farm in Darwin has shown that for every 1kg of oxygen pumped into the water, 1kg of fish growth results. Our generators are currently being used to farm salmon, eels, trout, prawns and snapper among other varieties, at a global level.”

More efficient to run than traditional paddlewheel equipment, Oxair’s generators increase the partial pressure and thus the natural saturation limit in the water by a factor of 4.8 compared to aeration with mere air. A steady supply of oxygen is vital, especially since the majority of fish farms are located in remote areas. Using Oxair’s equipment, fish farms can maintain a reliable in-house supply of oxygen rather than depending upon tanker deliveries which, if delayed, could compromise the quality of a fish farm’s entire stock.

Farms can make further savings as fish health and metabolism are improved, so less feed is needed. As a consequence, salmon farmed in this way contain a higher concentration of Omega 3 fatty acids and develop an improved flavour. As the quality of the water determines the quality of the fish, Oxair’s equipment can also be used to create the ozone needed in water recycling reactors to sterilise the used water – which is then treated with UV light before being recirculated into the tank.

Oxair’s designs are focused on meeting exacting customer requirements, reliability, ease of maintenance, safety, and plant self-protection. The company is a world leading manufacturer of gas process systems, for shipboard and land-based use to suit any requirement.

For further information on Oxair’s products and services visit: www.oxair.com.au

*https://assets.publishing.service.gov.uk/government/uploads/system/uploads/attachment_data/file/635209/Future_of_the_sea_-_trends_in_aquaculture_FINAL_NEW.pdf

Oxair’s PSA Equipment Breathes New Life into Indian Hospital

Oxair Gas Systems India

Oxair Gas Systems was called in by a hospital in the Bijapur district of the bustling Indian state of Karnataka to transform its oxygen supply set-up, after ventilators supporting patients’ breathing had been idle for almost two years.

Piping issues were the cause of the problem for Choudhary Hospital, which was also reliant on outsourcing oxygen cylinders. Oxair’s India agent Agastya restored the pipes to bring the ventilators back into operation before installing an Oxair Pressure Swing Adsorption (PSA) system to ensure a permanent supply of oxygen.

More and more medical facilities in India are installing PSA equipment to ensure cost-effective supplies of the life-saving gas rather than being at the mercy of deliveries of traditional cylinders, which can be affected by poor transport connectivity and extreme weather events.

To help eliminate possible future interruptions to its oxygen supply chain and reduce the requirement for staff to manhandle cylinders, the multi-specialty hospital switched to a PSA system from Oxair to guarantee constant, high purity oxygen on tap, with immediate back-up when needed.

Oxair is making inroads in what is one of the world’s major healthcare markets, convincing many hospitals in India to discard the conventional method of importing oxygen cylinders in favour of an automated system. PSA delivery equipment offers a sustainable alternative directly where it’s needed with constant purity of up to 93-94%.

PSA is a unique process that separates oxygen from compressed air. The gas is then conditioned and filtered before being stored in a buffer tank to be piped directly to the end user on demand or to refill cylinders already in circulation.

General Surgeon, Dr Ravikumar K Choudhary, who founded Choudhary hospital in 2005, said: “The PSA system from Oxair is supporting eight patients through two ventilators. We can now release staff from the burden of shifting cylinders around and offer better patient care with a permanent flow of high-quality oxygen directly where it’s needed.”

Choudhary is following in the footsteps of other hospitals in the Indian medical fraternity that have realised the benefits of having their own source of oxygen, rather than counting on outside sources and the handling of cylinders.

Oxair’s PSA units are quality medical devices designed to last and deliver consistent, high purity oxygen to hospitals and healthcare facilities in even the remotest locations around the globe. As well as India, hospitals worldwide are benefiting from Oxair’s PSA units which have also been installed in Africa, the Philippines, Tonga, and Indonesia to provide a reliable and sustainable supply of oxygen.

Find out more here: https://www.oxair.com.au/markets/medical/